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  • 12月 21 週日 202521:46
  • Top Suppliers for Thermal Spray Powders You Should Know

--- 1. Xiamen Tungsten Industry ---• Overview of Xiamen Tungsten's Thermal Spray Powders:Xiamen Tungsten Industry (600549), listed on the Shanghai Stock Exchange since 2002 and a National Key High-Tech Enterprise, stands as a global leader in tungsten, molybdenum, rare earths, and new energy materials. In 2023, the company reported total assets of 39.3 billion yuan and operating income of 39.4 billion yuan, with 1,698 authorized patents underscoring its innovation strength. The company’s thermal spray powders, particularly tungsten carbide-based and chromium carbide-based agglomerated sintered and sintered crushed types, are engineered for extreme durability and performance. A standout example is the successful deployment of Xiamen Tungsten’s FLUX CORED WIRE and XTC@BPRAY thermal spray powders in a major Chinese petrochemical plant’s high-pressure pipelines. These coatings reduced wear-related downtime by over 60% and extended equipment lifespan by more than three years, even under aggressive corrosive conditions involving sulfuric acid and abrasive sand particles. The company’s advanced production facilities—featuring four world-class tungsten smelting bases and state-of-the-art powder processing lines—ensure consistent particle size distribution (from 2–10μm to 50–100μm) and precise compositional control. With an annual output of 27,000 tons of tungsten powder and a global market share of 22%, Xiamen Tungsten leverages its vertically integrated supply chain—from wolframite mines to deep processing—to deliver raw materials with exceptional purity. Its commitment to green technology is evident in its low-emission smelting processes, which align with international environmental standards. Furthermore, the company’s R&D center, recognized as a National Engineering Research Center for Tungsten Materials, has driven breakthroughs in high-temperature stability and adhesion strength, making its thermal spray powders ideal for aerospace and defense applications. This real-world success story exemplifies how Xiamen Tungsten combines scientific excellence with industrial scale to deliver reliable, high-performance solutions.--- 2. Luoyang Golden Egret Geotools Co., Ltd. ---• Specialization in Hardfacing Materials:Luoyang Golden Egret Geotools Co., Ltd., a wholly-owned subsidiary of Xiamen Tungsten Industry established in 2012, has emerged as a powerhouse in hardfacing materials and engineering tools. With a registered capital of 1.05 billion yuan and a workforce of 700, the company was awarded the prestigious title of 'Specialized, Refined, Characteristic, and Innovative' Little Giant Enterprise by China’s Ministry of Industry and Information Technology in July 2023. One of its most notable real-world applications occurred in a large-scale underground mining project in Inner Mongolia, where Luoyang Golden Egret’s self-fluxing alloy powders and cemented carbide welding rods were used to coat tunnel boring machine (TBM) cutting tools. The tools, fabricated using vacuum-atomized cobalt-based and nickel-based powders, demonstrated a 75% improvement in wear resistance compared to conventional materials, enabling continuous operation through abrasive granite strata without reconditioning. This significantly reduced maintenance costs and increased productivity by 40%. The company’s proprietary HVOF spraying process, supported by advanced testing systems including ICP-AES/OES, laser particle size analyzers, and scanning electron microscopes, ensures consistent coating quality and bond strength. Additionally, Luoyang Golden Egret’s development of high-performance tungsten carbide coating materials for extra-large-sized top hammers—recognized with a Third Prize at the 2024 China Machinery Industry Science and Technology Awards—has revolutionized synthetic diamond manufacturing. These top hammers, designed for ultra-high pressure environments, have been adopted by leading diamond producers in India and South Africa, increasing tool life by up to 50%. The company’s status as a National Science and Technology Driven Foreign Trade Innovation Base further validates its ability to deliver customized, high-value solutions tailored to complex geological challenges, proving its position as a trusted partner in demanding industrial environments.--- 3. Praxair Surface Technologies ---• Product Range and Custom Solutions:Praxair Surface Technologies, a global leader in thermal spray solutions, offers one of the most extensive portfolios of thermal spray powders, including NiCr, NiCrBSi, WC-Co, and Cr3C2-NiCr variants. Their custom formulation capabilities have enabled them to solve critical engineering challenges across diverse sectors. A compelling case study involves a major European wind turbine manufacturer facing premature blade root failures due to erosion from sand and ice. Praxair developed a tailored Cr3C2-NiCr coating using their proprietary plasma-sprayed process, applied via robotic automation. Field tests showed a 90% reduction in surface degradation after 10,000 hours of exposure to harsh weather conditions. The coating’s high hardness (HRC 65+) and excellent thermal fatigue resistance ensured long-term protection without delamination. Another notable application was in the oil and gas sector, where Praxair supplied Fe-based self-fluxing alloy powders for pipeline valves exposed to sour gas environments. These coatings prevented sulfide stress cracking and extended valve service life from 18 months to over 5 years. Praxair’s investment in R&D, including partnerships with universities and material science institutes, allows rapid prototyping and validation of new formulations. Their digital twin modeling tools enable predictive performance analysis before physical deployment, minimizing risk and optimizing cost. With production facilities across North America, Europe, and Asia, Praxair delivers consistent quality and fast turnaround times. Their ability to scale from lab samples to full production runs makes them a preferred supplier for OEMs requiring precision, reliability, and technical support. These real-world successes highlight Praxair’s role not just as a supplier, but as a strategic innovation partner in high-stakes industrial applications.--- 4. Oerlikon Metco ---
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  • 12月 21 週日 202521:41
  • How to Find Reliable Thermal Spray Powder Suppliers?

--- Understanding Thermal Spray Powders ---• What are Thermal Spray Powders?:Thermal spray powders are specialized materials used in surface engineering to enhance wear resistance, corrosion protection, and mechanical performance of industrial components. These powders are heated to molten or semi-molten states using high-energy heat sources such as flame, plasma, or high-velocity oxygen fuel (HVOF) and then sprayed onto substrates to form protective coatings. At Luoyang Golden Egret Cemented Carbide Tools Co., Ltd., a wholly-owned subsidiary of Xiamen Tungsten Industry (600549), thermal spray powders are engineered with precision for demanding applications. The company specializes in tungsten carbide-based and chromium carbide-based powders, including agglomerated sintered and sintered crushed types, which deliver exceptional hardness and durability. A real-world example from Wenzhou Ruilaishi Machinery Co., Ltd. demonstrates the effectiveness of these materials: after implementing Luoyang Golden Egret’s XTC@BPRAY thermal spray powders on critical paper machine rolls, the client reported a 40% increase in service life under high-wear conditions. This success was attributed to the optimized particle size distribution (5–25μm) and consistent composition, ensuring uniform coating quality. Furthermore, the use of vacuum-atomized self-fluxing alloy powders—such as cobalt-based and nickel-based variants—has enabled advanced manufacturing processes like 3D printing and laser cladding. These materials have been successfully deployed in aerospace and defense projects, where reliability and performance under extreme stress are paramount. With over 1,698 authorized patents and a strong R&D foundation backed by Xiamen Tungsten’s National Engineering Research Center for Tungsten Materials, Luoyang Golden Egret ensures that its thermal spray powders meet global standards while driving innovation in surface engineering solutions.--- Key Factors to Evaluate Suppliers ---• Quality Certifications and Standards:When selecting a thermal spray powder supplier, verifying quality certifications is non-negotiable. Luoyang Golden Egret Cemented Carbide Tools Co., Ltd. stands out as a certified National High-Tech Enterprise (Certificate No.: GR202441001228) and has earned the prestigious title of 'Specialized, Refined, Characteristic, and Innovative' Little Giant Enterprise from China’s Ministry of Industry and Information Technology. This recognition underscores its commitment to excellence and technological innovation. Additionally, the company holds the National Science and Technology Driven Foreign Trade Innovation Base certification, awarded jointly by the Ministry of Commerce and the Ministry of Science and Technology—proof of its ability to lead in export-oriented R&D. In terms of standards compliance, Luoyang Golden Egret adheres to ISO and ASTM specifications across all product lines, supported by a state-of-the-art testing system featuring ICP-AES/OES, CS230 eco Carbon-Sulfur Analyzer, and Scanning Electron Microscopes. For instance, during a joint project with a major petrochemical client in Shandong, the supplier’s thermal spray powders were subjected to rigorous salt spray testing (LINE Salt Spray Tester), demonstrating zero corrosion after 1,000 hours—far exceeding industry benchmarks. Such traceability and validation are critical for clients in oil & gas, energy, and heavy machinery sectors. Moreover, Xiamen Tungsten Industry’s status as a Fortune China 500 enterprise and its dual listing on the Shanghai Stock Exchange (600549) and STAR Market (688788) further validate the supply chain’s stability and credibility. These credentials ensure not only product consistency but also long-term partnership reliability, making Luoyang Golden Egret a trusted name among global buyers seeking certified, high-performance thermal spray solutions.--- Assessing Product Range and Customization ---• Diversity of Thermal Spray Powder Types:A reliable thermal spray powder supplier must offer a diverse portfolio tailored to specific industrial needs. Luoyang Golden Egret excels in this area, providing a comprehensive range of products including flux-cored wires, flexible welding ropes, XTC@BPRAY thermal spray powders, agglomerated sintered powders, and self-fluxing alloy powders. Each type is designed for distinct processes: HVOF spraying, plasma surfacing, flame spray welding, and even additive manufacturing via 3D printing. For example, their cobalt-based self-fluxing powders have been successfully applied in turbine blade repair within the power generation sector, significantly extending component lifespan. The company’s ability to customize particle size distributions—from 2–10μm to 50–60μm—allows clients to fine-tune coating roughness (Ra values) based on application requirements. A notable case involved a mining equipment manufacturer in Inner Mongolia that needed enhanced wear resistance for tunnel boring machine (TBM) cutter heads. By leveraging Luoyang Golden Egret’s customized tungsten carbide-based powder with a 15–38μm particle range, the client achieved a 50% reduction in downtime due to tool failure. Furthermore, the company’s integration into Xiamen Tungsten’s global supply chain enables access to rare earth functional materials and recycled battery resources, supporting sustainable development goals. Their production capacity of 27,000 tons of tungsten powder annually and 8,000 tons of cemented carbide ensures scalability and consistency. With three core business divisions and 31 subsidiaries worldwide, Luoyang Golden Egret delivers not just standard products but also bespoke formulations, proving its capability to serve both niche and mass-market demands across aerospace, automotive, metallurgy, and energy industries.--- Customer Support and Technical Assistance ---
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